Soja proteine texturé (TSP/high moisture HMTSP) dilanni taabolo dafalen .
A tilalen don kulu fila ye: TSP laadala ji dɔgɔyalen (jalen, ji A ka dɔgɔ ni 12% ye walima a bɛ bɛn 12% ma, a fanba bɛ kɛ ka sogofɛnw fa) ani jisuma ka bon farikolojɔli dumuniw na HMTSP (ji 40%~65%, sogo i n’a fɔ a diya, fɛn minnu ka ca kosɛbɛ- labanfɛnw), o wale jɔnjɔn fila bɛɛ sinsinnen bɛ twin-screw extrusion puffing kan. Ninnu ye taabolo bɛɛ ye, minɛnw paramɛtiriw, ani kunnafoni kunbabaw.
1.Aw lajɛlen ka taabolo taabolo bɛɛ lajɛlen naSoja Protéines Protéines Texturées (Soja Protéines Production Line) ye
Fɛnɲɛnamafagalanw furakɛli ka kɔn → fɛnw ɲagamini → sɔgɔli ni jisuma → filanin-kurunw bɔli labɛnni (core) → tigɛcogo ni a cogoya → jalen/nɛnɛ → sɛgɛsɛgɛli/muguli → fɛn min bɛ kɛ (a bɛ se ka kɛ) → a foroko ni a marali

2.Textured Soy Protein Production Line senfɛ-ni-taamasenɲɛ taabolo ɲɛfɔlen (universel version, compatible with twin-screw production line)
1. Fɛnɲɛnɛma sugandili ani u furakɛli ka kɔn
Fɛn minnu bɛ kɛ a la: Soja mugu min tulu tɛ a la funteni dɔgɔyalen/soja proteine isolate/soya protein concentrate (a ka ca a la: soja mugu min funteni ka dɔgɔn, farikolojɔli dumuni 48%~55%, tulu sɔrɔta ka dɔgɔn, farikolojɔli baara ka ca, a man nɔgɔn ka a nɔgɔ)
Fɛn minnu bɛ kɛ ka a dɛmɛ: ji minta, kɔgɔ, amidon, nakɔfɛnw tulu, dumuni kola, farikolo tangalanw (aw bɛ fara a kan ni aw mago bɛ a la walasa ka dumuni duman, a gɛlɛya ani a daji ɲɛ)
Saniya : ka baara kɛ ni ɛkran yɛrɛyɛrɛli ni magɛnni danfaralan ye walasa ka nɛgɛ filenw, bɔgɔdaga ani nɔgɔw bɔ ɲɔgɔn na;
A mugumugu : Aw bɛ sojamugu mugumugu fo ka se 80-100 ma walasa fɛnw ka kɛ kelen ye ani ka aw tanga masin sɔgɔli ni a datuguli ma.
2. Fɛn minnu bɛ kɛ ka fɛnw kɛ ani u ɲagaminen
Aw bɛ fɛn kunbabaw ni dɛmɛnanw ɲagami ka ɲɛ ka kɛɲɛ ni formula ye, ka u don sirilan sirilan horizontal/high-speed mixer kɔnɔ:
Sani ka fɛn jalenw ɲagami miniti 3-5 kɔnɔ ka u ɲagami ɲɔgɔn na;
Nin waati in na, an tɛna ji caman fara a kan walasa ka fɛnw bali ka ɲɔgɔn dalajɛ.
3. Ji fagali ni a wulicogo (key pre process) .
Kumakun : Walasa ka fɛn in ji hakɛ labɛn, aw bɛ farikolojɔli dumuni nɔgɔya, ka dɔ bɔ fɛnɲɛnamafagalan doni na, ka fiɲɛ dilancogo ɲɛ.
Aw bɛ fɛn jalen ci ka don kondisiyɔn kɔnɔ ka ji atomizelen hakɛ dɔ fiyɛ;
Jiko kɔlɔsili:
TSP ji dɔgɔyalen: 22%~28% ji hakɛ bɛ sɔrɔ kondisiyɔn kɔfɛ
HMTSP min ka ji ka ca: 38%~50% ji hakɛ bɛ sɔrɔ kondisiyɔn kɔfɛ
Funteni min bɛ kɛ ka a faga ani ka a sumaya: degere 40-60 , a sigi waati bɛ se segin 60-120 ma, o bɛ a to ji ka don fɛn na pewu.
4. Filan-screw extrusion labɛnni (taamasenɲɛ koloma, ka fɛn dilannenw jogo dɔn) .
Minɛnw: Meshing sira kelenfilanin-screw dumuni extruder(dumuni suguya kɛrɛnkɛrɛnnen, funteni hakɛ jateminɛni tilalen, tansiyɔn tilalen)
Barili bɛɛ tilalen don tilayɔrɔ naani ye: baloyɔrɔ, muguda yɔrɔ, funteni caman-yɔrɔ tigɛyɔrɔ, ani foroko yɔrɔ, wa a bɛ baara kɛ tuma bɛɛ o baara bɛɛ kɔnɔ
Dumunikɛyɔrɔ : Funteni dɔgɔyalen (60-80 degere ), fɛnw gɛrɛli teliya la ni juru ye, u sɔgɔli ani u lasecogo, k’a sɔrɔ u ma tigɛ kosɛbɛ;
Mugumugu yɔrɔ : Aw bɛ funteni kɔrɔta dɔɔni dɔɔni (degere 90-120 ), kurukuru hakɛ bɛ dɔgɔya, ka fɛn in mugumugu ka a sɔgɔsɔgɔ, ka sɔrɔ farikolojɔli dumuni bɛ daminɛ ka fɛn wɛrɛ kɛ
Funteni caman ni tansiyɔnba tigɛyɔrɔ (fibre core) .
Funteni: 140 ~ 180 degere (HMTSP ka teli ka baara kɛ ni degere 150 ~ 170 ye )
Kɔnɔna tansiyɔn: 2,5 ~ 4,5 MPa
Sariyasen : Funteni caman ni tansiyɔnba faralen ɲɔgɔn kan ni kurukuruw ka sɛgɛn fanga barikama ye, o bɛ se ka soja poroteyini molekiyɔmu fɔlɔw tiɲɛ, ka kɛ sababu ye ka farikolojɔlifɛnw molekiyɔmuw kɛ ka segin ka ɲɔgɔn cɛ ani ka u sɔgɔ, ka kɛ sababu ye ka fibre filamentous structure continuous (simulating meat texture), ka sɔrɔ ka anti nutritional factors inactivate ani ka soja kasa bɔ.
. Forming section ofsoja poroteyini dilanni sira min bɛ kɛ ni sɛbɛnni ye: Nɛnɛ ni degun sabatili danmadɔ, fɛn bɛ bɔ ka taa mɔbili kun na, ka fɛn dilannenw dilan minnu tilalen don ni tila ye, i n’a fɔ bɔrɔw, sɛbɛnw, jirisunw, ani blokiw.
Paramètres key: vis teliya ye 180 ~ 350r/min ye; Moule kunkolo dawolo bɛ kɛ ka kɛɲɛ ni fɛn dilannen cogoya ye.
5. Tigɛcogo ni a cogoya
Die bɛ bɔgɔdaga min bɔ kɛnɛ kan, o bɛ tigɛ ɛntɛrinɛti kan ni tigɛlan ye min bɛ wuli ka wuli:
TSP min bɛ kɛ granular/Ding cogo la: a bɛ tigɛ ka kɛ 3-10mm fɛnɲɛnamafagalanw ye;
Flake/filamentous HMTSP: Aw bɛ nɛgɛ teliya ladilan ka a tigɛ ka kɛ fɛn finmanw ye walima ka a tigɛtigɛ;
Tigɛ kɔfɛ, a daminɛ na, fɛn in bɛ cogoya a yɛrɛ ka funteni fɛ walasa a kana nɔrɔ.

6. Textured Soy Protein Production Line (a tilalen don kulu fila ye, ni baarakɛcogo bolofara ye) ka baara kɛlen kɔfɛ .
1. Soja poroteyini min bɛ kɛ ni ji dɔgɔya ye (TSP jalen laadalama, fasafɛn kɔrɔlen sugu la) .
Jali : Aw bɛ a ci cɛsirilan jalen na min bɛ kɛ ni cɛsirilan caman ye, a funteni bɛ se degere 70-90 ma , ka a ja fo ka se fɛn dilannen ji hakɛ ma ka Dɔgɔya walima ka bɛn 12% ma
Nɛnɛ: Fiɲɛ bɛ nɛnɛ fo ka se so funteni ma walasa ji kana segin a ma;
Sɛgɛsɛgɛli : ka ɛkran grading yɛrɛyɛrɛ, ka mugu karilenw ni kurukuruw bɔ, ani ka fɛn dilannenw fɛnɲɛnamafagalan hakɛ danfaralenw fara ɲɔgɔn kan;
Fɛɛrɛ minnu bɛ se ka kɛ: A sɔgɔli (ka farikolojɔli dumuni mugu dilan), ka kasa bɔ dɔɔni.
2.Soja farikolojɔli dumuni min bɛ kɛ ni ji caman ye (HMTSP, sogo ladege/nakɔfɛnw dunbaga kɛrɛnkɛrɛnnen) .
Aw kana ja, aw bɛ aw sinsin ji caman kan ani sogo kura ni sogo nɔgɔlenw cogoya kan:
Nɛnɛ teliya : Ji/fiɲɛ nɛnɛ, a bɛ jigin joona ka se degere 25 duguma , a bɛ fiɲɛ jɔcogo datugu, wa a bɛ a yɛrɛ tanga funteni tiɲɛni jugumanba ma
Plastiki tilacogo: Aw bɛ fɛnw ni nɔrɔfɛnw bɔ minnu nafa ka bon;
A bɛ se ka kɛ : a bɛ kɛ ni fɛnɲɛnamafagalan ye, ka a kɛ pastɛri ye, ka a bila teliya la (a bɛ kɛ ka mɛn, a fanba bɛ kɛ dumunifɛnw ye minnu dilannen don kaban, nakɔfɛnw sogo).
7. A kɛcogo (taamacogo min bɛ kɛ ni i yɛrɛ sago ye) .
Ni aw b’a fɛ ka nakɔfɛnw sogo gansanw sɔrɔ ani ka dumuni labɛnnenw sɔrɔ, aw bɛ:
Fɛnɲɛnamafagalan jalen : aw bɛ dunun dumunikɛminɛn dɔ kɛ ka tulumafɛnw ni fɛn sumalenw seri;
Mugu min bɛ kɛ ka a tobi/ka a su ji la: a bɛ kɛ ka a su ji la, ka a daji, ani ka a ja.
8. Soja Protéines Protéines Texturées (Soja Protéines Production Line) yefɛn dilannenw pakew dilanni
TSP jalen : bɔrɔ/dumuni kɔnɔna filimu foroko tigɛlen (kg 25 pake belebele, B-ban dumuni iziniw kama);
Fɛn minnu bɛ kɛ yɔrɔnin kelen/ji ka ca : bɔrɔ minnu bɛ kɛ ni fɛnɲɛnamafagalan ye, pake misɛnninw yɛrɛmahɔrɔnyalenw, fɛnmarayɔrɔw ani u marali.
3.Danfara jɔnjɔnw tali taabolo la fɛnba fila ni ɲɔgɔn cɛ
| Poroze | TSP min ka dɔgɔn (jalen) . | HMTSP min ka ji ka ca (fɛn ɲiginnen) . |
| Fɛn dilannenw ji hakɛ | A ka dɔgɔn walima a bɛ bɛn 12% ma . | 40%~65% |
| Extrusion (bɔli) funteni | 150~180 degere | 140~165 degere |
| Furakɛli kɔfɛ | Jali min bɛ kɛ ni funteni caman ye | Nɛnɛ/nɛnɛ teliya, k’a sɔrɔ a ma ja |
| Fɛn dilannenw sɛbɛnfura | Granules, fragments, muguw | Sogo tigɛlenw, sogo sɔgɔlenw, sogo tigɛlenw |
| Baarakɛcogo kunbabaw | Sogofɛnw falenni, fasa | Nakɔfɛnw sogo, dumuni minnu dilannen don kaban, minnu labɛnnen don ka nakɔfɛnw dun |
|
A ka ɲɛnamaya kɛcogo |
Kalo 6-12 (so funteni na) . | Aw bɛ a bila nɛnɛ na tile 7-15/A bɛ a bila nɛnɛ na kalo 6 kɔnɔ |

4. Kɔlɔsili yɔrɔ kolomaw ka ɲɛsin soja furakisɛw dilanni sira ma (Ka i yɛrɛ tanga dingɛw ma) .
Ji kunbɛnni : Ji kojugu bɛ se ka kɛ sababu ye ka masinw datugu ani ka furaw nɔrɔ; Ji hakɛ dɔgɔyara, fiɲɛ hakɛ man ɲi, ani a kɛcogo gɛlɛn;
Funteni hakɛ jiginni : Barili sumaya kojugu sigida la, o dagalen don kosɛbɛ, n’o tɛ, farikolojɔli dumuni bɛna coke, ka kasa jenilen bɔ, ka kɛ nɛrɛ ye;
Viru cogoya : Filan-kurun ka meshing clearance ye normal ye, wa a ka kan ka wuli a waati la a sɛgɛnnen kɔfɛ, n’o tɛ, sɔgɔli bɛrɛ tɛna kɛ ani fibre sensation tɛna kɛ
Saniya : Furakɛcogo minnu bɛ kɛ ni funteni caman ye, olu bɛ se ka banakisɛw faga, nka banakisɛw kɔlɔsili gɛlɛn ka kan ka kɛ nɛnɛ ni u foroko dilanni na, o bɛ kɛ sababu ye ka jisumafɛnw kɛ minnu ka teli ka banakisɛw falen
Jɛgɛ kasa bɔli : Ni aw bɛ aw jigi da funteni caman bɔli kan ani kɔfɛ fiɲɛ sugandili/a kɛli la, soja jɛgɛ kasa min bɛ sɔrɔ soja la, o bɛ se ka ban.
5.Standar configuration kaSoja Protéines Protéines Texturées (Soja Protéines Production Line) ye(taamasenɲɛ min bɛ bɛn o ma)
Fɛnɲɛnɛmafagalanw saniya → tigɛlan → ɲagamikɛlan → kondisiyɔn → fila-visɛri bɔli → granulatɛri → jalen/nɛnɛbɔlan → sɛgɛsɛgɛlikɛlan → fɛnɲɛnɛmafagalan (a bɛ se ka kɛ) → pakew dilanni masin.







